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1、SERVICE MANUAL COMPACT COMPONENT SYSTEM No.20817 Jun. 2000 COPYRIGHT 2000 VICTOR COMPANY OF JAPAN, LTD. Printed in Japan 200006(V) MX-J100 No.20817 Area Suffix J C U.S.A. Canada Safety precautions Important for laser products Preventing static electricity Disassembly method Adjustment method 1-2 1-3
2、 1-4 1-5 1-19 Flow of functional operation until TOC read Maintenance of laser pickup Replacement of laser pickup Description of major ICs 1-23 1-24 1-24 1-25 Contents COMPACT DIGITAL AUDIO SP-MXJ100SP-MXJ100CA-MXJ100 OPEN / CLOSE POWER STANDBY DISC CHANGE COMPACT DIGITAL AUDIO PLAYREC/PLAY CD SYNCH
3、RO RECORDING EJECTEJECT PROGRAM/SET COUNTER RESET ACTIVE BASS EX.SOUND MODE CLOCK/TIMER REPEAT AUXFM/AM - TUNINGTUNING + CDTAPE TAPE A/B CD REC START A B DUBBING REC/PAUSE FULL-LOGIC CONTROL DEMO VOLUME CD1CD2CD3 + PLAY & EXCHANGER PHONES COMPU PLAY CONTROL PRESET+ CD PROGRAM /SET REPEAT ON/OFF SLEE
4、P POWERTIMER SOUND MODE ACTIVE BASS EX. TAPEA/BTUNING MODE FM MODE TAPE DISC SKIP VOL. VOL. FM/AMAUX FADE MUTING + RMSMXJ100J REMOTE CONTROL CD VICTOR COMPANY OF JAPAN, LIMITED AUDIO & COMMUNICATION BUSINESS DIVISION PERSONAL & MOBILE NETWORK B.U. 10-1,1Chome,Ohwatari-machi,maebashi-city,371-8543,Ja
5、pan MX-J100MX-J100 RadioFans.CN 收音机爱 好者资料库 MX-J100 Safety precautions 1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by th
6、e manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. 2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alte
7、rations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. 3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics
8、are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. E
9、lectrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Ma
10、nual may create shock, fire, or other hazards. 4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When ser
11、vice is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. 5. Leakage current check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the expos
12、ed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check. Plug the AC line cord directly into the
13、AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.) Alternate check method Pl
14、ug the AC line cord directly into the AC outlet. Use an AC voltmeter having 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage acros
15、s the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured
16、 any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). Warning 1. This equipment has been designed and manufactured to meet international safety standards. 2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained. 3. Repairs mus
17、t be made in accordance with the relevant safety standards. 4. It is essential that safety critical components are replaced by approved parts. 5. If mains voltage selector is provided, check setting for local voltage. Good earth ground Place this probe on each exposed metal part. AC VOLTMETER (Havin
18、g 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE !CAUTION Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. 1-2 RadioFans.CN 收音机爱 好者资料库 MX-J100 1-3 Important for laser prod
19、ucts 1.CLASS 1 LASER PRODUCT 2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam. 3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions. 4.CAU
20、TION : The compact disc player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches. 5.CAUTION : If safety switches malfunc
21、tion, the laser is able to function. 6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. CAUTIONPlease use enough caution not to see the beam directly or touch it in case of an adjustment or operation che
22、ck. MX-J100 1-4 Preventing static electricity 1. Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to preve
23、nt this when performing repairs. 2. About the earth processing for the destruction prevention by static electricity In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment. Be careful to use proper grounding in the are
24、a where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. 2-2 Ground yourself Use an anti-static wrist strap to release any static ele
25、ctricity built up in your body. 3. Handling the optical pickup 1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the
26、 text.) 2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 4. Handling the traverse unit (optical pickup) 1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensi
27、tive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when
28、 attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it Conductive material (conductive sheet) or iron plate (caption) Anti-static wrist
29、 strap Attention when CD mechanism assembly is decomposed 1. Remove the CD changer unit. 2. Remove the CD changer mechanism. 3. Solder is put up before the card wire is removed from the pickup unit connector on the CD mechanism assembly. (When the card wire is removed without putting up solder, the
30、CD pick-up assembly might destroy.) 4. Please remove solder after connecting the card wire with the pickup unit connector when you install picking up in the substrate. *Please refer to Disassembly method in the text for pick-up and how to detach the CD mechanism assembly. Soldering Fig.1 Fig.2 Card
31、wire Card wire Picup unit connector Picup unit connector CD changer unit CD changer mechanism MX-J100 1-5 Remove the three screws A on the back of the body and the two screws B on both sides of the body. Remove the top cover upward from behind. Remove the two screws C attaching the side covers on th
32、e back of the body and the six screws D on both sides. Slide the right and left covers backward and unhook the two hooks a in the lower part of the side covers as shown in Fig.2-2. 1. 2. 3. 4. Removing the top cover and the side covers (See Fig.1 to 3) Disassembly method Fig.1 Fig.2Fig.2-2 Fig.3 Top
33、 coverA AA CC Side cover(L) Side cover(R) Side cover(R) B D DD Top cover Hooks a Top cover Hooks a B D DD Side cover(L) Hook Hook MX-J100 1-6 Prior to performing the following procedure, remove the top cover and the side covers. Press the POWER button. Press the OPEN/CLOSE button to eject the CD tra
34、y. Move the CD tray fitting upward and release the joint b. Press the OPEN/CLOSE button to insert the tray. 1. 2. 3. Removing the CD Tray fitting (See Fig. 4 to 6) Be sure to remove the CD tray fitting before removing the CD changer unit. ATTENTION: Turn the black loading pulley gear marked c from t
35、he back of the CD changer unit as shown in Fig.7 and draw the CD tray toward the front. Move the CD tray fitting upward and release the joint b. Push and insert the CD tray manually. 1. 2. 3. Removing the CD Tray fitting (See Fig. 5 to 7) - How to eject the CD tray without turning on power - Fig.4 F
36、ig.5 Fig.6 Fig.7 POWER button OPEN/CLOSE button CD tray Joint b Joint b CD tray fitting CD tray This slot of the board. Marked c Loading pulley gear MX-J100 1-7 Prior to performing the following procedure, remove the top cover, the side covers and the CD Tray fitting. Disconnect the card wire from c
37、onnector SCW1 of the CD servo board on the back of the CD changer unit. Disconnect the harness from connector FW2 on the inner side of the mother(main) board in the body. Remove the two screws E attaching the CD changer unit on the back of the body. Draw the CD changer unit upward from behind while
38、pulling the rear panel outward. 1. 2. 3. 4. Removing the CD changer unit (See Fig.8 to 10) Fig.8 Fig.9 Fig.10 SCW1 CD servo board CD changer unit Mother(main) board FW2 Rear panel E Rear panel Front panel assembly CD changer unit MX-J100 1-8 Prior to performing the following procedure, remove the to
39、p cover, the side covers, the CD Tray fitting and the CD changer unit. There is no need to remove the rear panel. Disconnect the harness from head wire connector DW1 and DW2 on the inner side of the mother (main) board in the body. Disconnect the harness from connector HCW1 of the headphone board on
40、 the right side of the body. Remove the three screws F attaching the front panel assembly on both sides of the body. Remove the screw V attaching the earth terminal extending from the front compartment. Remove the screw G attaching the front panel assembly on the bottom of the body. Release the two
41、joints d on both sides and two joints e on the bottom of the body using a screwdriver. At the same time, disconnect the front compartment from connector CCW1 and CCW2 of the mother(main) board. 1. 2. 3. 4. 5. Removing the front panel assembly (See Fig.11 to 13) Fig.11 Fig.12 Fig.13 Mother (main) boa
42、rd DW2 DW1 CCW1 CCW2 Front panel assembly Joint d earth wire F V Front panel assembly F F Mother (main) board Headphone board HCW1 G Joint eJoint e Joint d MX-J100 1-9 Prior to performing the following procedure, remove the top cover, the side covers, the CD Tray fitting and the CD changer unit. The
43、re is no need to remove the front panel assembly. Remove the seven screws H attaching the mother(main) board and the tuner board to the rear panel on the back of the body. Remove the three screws I attaching the heat sink to the rear panel on the back of the body. Remove the three screws J attaching
44、 the rear panel on the back of the body. 1. 2. 3. Removing the rear panel (See Fig.14) Prior to performing the following procedure, remove the rear panel. Disconnect the harness from connector HCW1 of the mother(main) board on the right side of the body. Release the harness from the clamp in the bod
45、y. Disconnect the harness from head wire connector DW1 and DW2 extending to the mother(main) board in the body. Disconnect the harness from connector RCW1 of the power transformer. Remove the screw K attaching the earth terminal to the base chassis. Disconnect connector CCW1 and CCW2 connected to th
46、e mother(main) board from the front compartment (The mother(main) board will be detached with the tuner board and the assembly. 1. 2. 3. 4. 5. Removing the mother(main) board (See Fig.15 and 16) Fig.14 Fig.15 Fig.16 H Rrear panel H H J J I Front panel assembly Mother (main) board Headphone board HCW
47、1 Mother (main) board Heat sink Tuner board DW2 DW1 CCW2 CCW1 Power transformer RCW1 K Clamp MX-J100 1-10 Prior to performing the following procedure, remove the mother(main) board. Remove the three screws L attaching the heat sink cover plate. Remove the two screws M attaching the power IC to the h
48、eat sink and the three screws N attaching the heat sink to the mother (main) board. 1. 2. Removing the heat sink (See Fig.17 and 18) The tuner board can be removed even if the mother(main) board is attached. Release the joint tab f of the tuner board holder and the mother(main) board, and disconnect
49、 connector FW1 connected to the mother(main) board. Remove the tuner board assembly (Refer to Fig.18). Remove the screw O attaching the tuner board holder. Release the two tabs g outward and remove the tuner board from the holder. 1. 2. Removing the tuner Board (See Fig. 18 to 20) Prior to performing the following procedure, remove the top cover and the side covers. Disconnect the power cord from connector RCW2 of the power tr