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1、SERVICE MANUALCOMPACT COMPONENT SYSTEMNo.20817Jun. 2000COPYRIGHT 2000 VICTOR COMPANY OF JAPAN, LTD.Printed in Japan200006(V)MX-J100 No.20817 Area SuffixJCU.S.A.CanadaSafety precautionsImportant for laser productsPreventing static electricityDisassembly methodAdjustment method1-21-31-41-51-19Flow of
2、functional operation until TOC readMaintenance of laser pickupReplacement of laser pickupDescription of major ICs 1-231-241-241-25ContentsCOMPACTDIGITAL AUDIOSP-MXJ100SP-MXJ100CA-MXJ100OPEN / CLOSEPOWERSTANDBYDISC CHANGECOMPACTDIGITAL AUDIOPLAYREC/PLAYCD SYNCHRO RECORDINGEJECTEJECTPROGRAM/SETCOUNTER
3、RESETACTIVE BASS EX.SOUND MODECLOCK/TIMERREPEATAUXFM/AM- TUNINGTUNING +CDTAPETAPE A/BCD RECSTARTA BDUBBINGREC/PAUSEFULL-LOGIC CONTROLDEMOVOLUMECD1CD2CD3+PLAY & EXCHANGERPHONESCOMPUPLAYCONTROL PRESET+CDPROGRAM/SETREPEAT ON/OFFSLEEPPOWERTIMERSOUNDMODEACTIVE BASS EX.TAPEA/BTUNING MODE FM MODETAPEDISC S
4、KIPVOL.VOL.FM/AMAUXFADEMUTING+RMSMXJ100J REMOTE CONTROLCDVICTOR COMPANY OF JAPAN, LIMITEDAUDIO & COMMUNICATION BUSINESS DIVISIONPERSONAL & MOBILE NETWORK B.U. 10-1,1Chome,Ohwatari-machi,maebashi-city,371-8543,JapanMX-J100MX-J100RadioFans.CN 收音机爱 好者资料库MX-J100Safety precautions1. This design of this p
5、roduct contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Se
6、rvices should be performed by qualified personnel only.2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufact
7、ure of responsibility for personal injury or property damage resulting therefrom.3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
8、 be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( )
9、 on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.4. The leads in the products are routed and dresse
10、d with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confir
11、med that they have been returned to normal, after re-assembling.5. Leakage current check (Electrical shock hazard testing)After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack
12、, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts
13、of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.)Alternate check methodPlug the AC line cord directly into the AC outlet. Use an AC voltmeter having 1,000 ohms per volt or more
14、 sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground.Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particula
15、rly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). Warning1. This equipmen
16、t has been designed and manufactured to meet international safety standards.2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.3. Repairs must be made in accordance with the relevant safety standards.4. It is essential that safety critical componen
17、ts are replaced by approved parts.5. If mains voltage selector is provided, check setting for local voltage.Good earth groundPlace this probe on each exposedmetal part.AC VOLTMETER(Having 1000 ohms/volts,or more sensitivity)1500 10W0.15 F AC TYPE!CAUTIONBurrs formed during molding may be left over o
18、n some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.1-2RadioFans.CN 收音机爱 好者资料库MX-J1001-3Important for laser products1.CLASS 1 LASER PRODUCT2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct ex
19、posure to beam.3.CAUTION : There are no serviceable parts inside theLaser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.4.CAUTION : The compact disc player uses invisible laser radiation and is equipped with safety switches which prevent emission of radi
20、ation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.5.CAUTION : If safety switches malfunction, the laser is able to function.6.CAUTION : Use of controls, adjustments or performance of procedures other than those specifi
21、ed herein may result in hazardous radiation exposure.CAUTIONPlease use enough caution not to see the beam directly or touch it in case of an adjustment or operationcheck.MX-J1001-4Preventing static electricity1. Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which o
22、ccurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.2. About the earth processing for the destruction prevention by static electricity In the equipment which
23、 uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment.Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive shee
24、t) or an iron plate over it before placing the traverse unit (optical pickup) on it.2-2 Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup1. In order to maintain quality during transport and before installation, both
25、 sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily d
26、estroy the laser diode. 4. Handling the traverse unit (optical pickup)1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific deta
27、ils, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to
28、 adjust the semi-fixed resistor that adjusts the laser power. Do not turn itConductive material (conductive sheet) or iron plate(caption)Anti-static wrist strapAttention when CD mechanism assembly is decomposed1. Remove the CD changer unit. 2. Remove the CD changer mechanism. 3. Solder is put up bef
29、ore the card wire is removed from the pickup unit connector on the CD mechanism assembly. (When the card wire is removed without putting up solder, the CD pick-up assembly might destroy.) 4. Please remove solder after connecting the card wire with the pickup unit connector when you install picking u
30、p in the substrate.*Please refer to Disassembly method in the text for pick-up and how to detach the CD mechanism assembly. SolderingFig.1Fig.2Card wireCard wirePicup unitconnectorPicup unitconnectorCD changer unitCD changer mechanismMX-J1001-5Remove the three screws A on the back of the body and th
31、e two screws B on both sides of the body. Remove the top cover upward from behind.Remove the two screws C attaching the side covers on the back of the body and the six screws D on both sides.Slide the right and left covers backward and unhook the two hooks a in the lower part of the side covers as s
32、hown in Fig.2-2. 1.2.3.4.Removing the top cover and the side covers (See Fig.1 to 3) Disassembly methodFig.1Fig.2Fig.2-2Fig.3Top coverAAACCSide cover(L)Side cover(R)Side cover(R)BDDDTop coverHooks aTop coverHooks aBDDDSide cover(L)HookHookMX-J1001-6Prior to performing the following procedure, remove
33、 the top cover and the side covers.Press the POWER button. Press the OPEN/CLOSE button to eject the CD tray. Move the CD tray fitting upward and release the joint b.Press the OPEN/CLOSE button to insert the tray.1.2.3.Removing the CD Tray fitting(See Fig. 4 to 6) Be sure to remove the CD tray fittin
34、g before removing the CD changer unit. ATTENTION: Turn the black loading pulley gear marked c from the back of the CD changer unit as shown in Fig.7 and draw the CD tray toward the front. Move the CD tray fitting upward and release the joint b. Push and insert the CD tray manually. 1.2.3.Removing th
35、e CD Tray fitting (See Fig. 5 to 7)- How to eject the CD tray without turning on power -Fig.4Fig.5Fig.6Fig.7POWER buttonOPEN/CLOSE buttonCD trayJoint bJoint bCD tray fittingCD trayThis slot of the board.Marked cLoading pulley gearMX-J1001-7Prior to performing the following procedure, remove the top
36、cover, the side covers and the CD Tray fitting.Disconnect the card wire from connector SCW1 of the CD servo board on the back of the CD changer unit.Disconnect the harness from connector FW2 on the inner side of the mother(main) board in the body.Remove the two screws E attaching the CD changer unit
37、 on the back of the body. Draw the CD changer unit upward from behind while pulling the rear panel outward. 1.2.3.4.Removing the CD changer unit (See Fig.8 to 10)Fig.8Fig.9Fig.10SCW1CD servo boardCD changer unitMother(main) boardFW2Rear panelERear panelFront panel assemblyCD changer unitMX-J1001-8Pr
38、ior to performing the following procedure, remove the top cover, the side covers, the CD Tray fitting and the CD changer unit.There is no need to remove the rear panel. Disconnect the harness from head wire connector DW1 and DW2 on the inner side of the mother (main) board in the body.Disconnect the
39、 harness from connector HCW1 of the headphone board on the right side of the body. Remove the three screws F attaching the front panel assembly on both sides of the body.Remove the screw V attaching the earth terminal extending from the front compartment. Remove the screw G attaching the front panel
40、 assembly on the bottom of the body.Release the two joints d on both sides and two joints e on the bottom of the body using a screwdriver. At the same time, disconnect the front compartment from connector CCW1 and CCW2 of the mother(main) board. 1.2.3.4.5.Removing the front panel assembly (See Fig.1
41、1 to 13)Fig.11Fig.12Fig.13Mother (main) boardDW2DW1CCW1CCW2Front panel assemblyJoint dearth wireFVFront panel assemblyFFMother (main) boardHeadphone boardHCW1GJoint eJoint eJoint dMX-J1001-9Prior to performing the following procedure, remove the top cover, the side covers, the CD Tray fitting and th
42、e CD changer unit.There is no need to remove the front panel assembly. Remove the seven screws H attaching the mother(main) board and the tuner board to the rear panel on the back of the body.Remove the three screws I attaching the heat sink to the rear panel on the back of the body. Remove the thre
43、e screws J attaching the rear panel on the back of the body. 1.2.3.Removing the rear panel (See Fig.14)Prior to performing the following procedure, remove the rear panel.Disconnect the harness from connector HCW1 of the mother(main) board on the right side of the body. Release the harness from the c
44、lamp in the body. Disconnect the harness from head wire connector DW1 and DW2 extending to the mother(main) board in the body. Disconnect the harness from connector RCW1 of the power transformer.Remove the screw K attaching the earth terminal to the base chassis.Disconnect connector CCW1 and CCW2 co
45、nnected to the mother(main) board from the front compartment (The mother(main) board will be detached with the tuner board and the assembly. 1.2.3.4.5.Removing the mother(main) board(See Fig.15 and 16) Fig.14Fig.15Fig.16HRrear panelHHJJIFront panel assemblyMother (main) boardHeadphone boardHCW1Mothe
46、r (main) boardHeat sinkTuner boardDW2DW1CCW2CCW1Power transformerRCW1KClampMX-J1001-10Prior to performing the following procedure, remove the mother(main) board.Remove the three screws L attaching the heat sink cover plate.Remove the two screws M attaching the power IC to the heat sink and the three
47、 screws N attaching the heat sink to the mother (main) board. 1.2.Removing the heat sink (See Fig.17 and 18)The tuner board can be removed even if the mother(main) board is attached.Release the joint tab f of the tuner board holder and the mother(main) board, and disconnect connector FW1 connected t
48、o the mother(main) board. Remove the tuner board assembly (Refer to Fig.18).Remove the screw O attaching the tuner board holder. Release the two tabs g outward and remove the tuner board from the holder. 1.2.Removing the tuner Board (See Fig. 18 to 20)Prior to performing the following procedure, rem
49、ove the top cover and the side covers.Disconnect the power cord from connector RCW2 of the power transformer.Disconnect the harness from connector RCW1 of the power transformer. Remove the four screws P attaching the power transformer and the screw Q attaching the earth terminal.1.2.3.Removing the p
50、ower transformer (See Fig .21)Prior to disconnecting the power cord from the body, remove the rear panel.ATTENTION: Fig.21Fig.20Fig.19Fig.18Fig.17LMMother(main) boardFW1Joint tab fTuner boardNHeat sinkTuner boardMother(main) boardFW1Tuner boardTab gTab gQTuner board holderPPPower cordRCW2RCW1Power t