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1、SERVICE MANUAL COPYRIGHT 2005 Victor Company of Japan, Limited No.MB399 2005/6 COMPACT COMPONENT SYSTEM MB39920056 EX-D1 Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) TABLE OF CONTENTS 1PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 2SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 3DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 4ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25 5TROUBLESHOOTING . . . . . . . . . . . . . . . . .
4、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35 CA-EXD1SP-EXD1SP-EXD1 Area suffix B - U.K. E - Continental Europe EN - Northern Europe EV - Eastern Europe EE - Russian Federation RadioFans.CN 收音机爱 好者资料库 1-2 (No.MB399) SPECIFICATION Designs and Spe
5、cifications are subject to change without notice. GeneralPower sourceAC 230 V , 50 Hz Power consumption25 W (in operation) 1.0 W (on standby) Weight3.0 kg External dimensions (W H D)150 mm 152 mm 246 mm DVD playerPlayable discsDVD VIDEO, DVD AUDIO, VCD, SVCD, CD, CD-R/RW (CD, VCD, MP3, WMA, JPEG for
6、mat), DVD-R/-RW (video format) Video output Color systemPAL Horizontal resolution500 lines Composite 11.0 V (p-p)/75 , synchronization negative S-video 1Y output: 1.0 V (p-p)/75 , synchronization negative C output: 0.3 V (p-p)/75 Component 1Y output: 1.0 V (p-p)/75 , synchronization negative PB/PR o
7、utput: 0.7 V (p-p)/75 Audio output Analog sound output Speakers 2Output power (IEC 268-3): 36 W (18 W+18 W) at 4 (10% THD) Fitting impedance: 4 to 16 Headphones 111 mW/32 Fitting impedance: 16 to 1 k Subwoofer 1500 mVrms/10 k Digital sound outputOptical 1-21 dBm to -15 dBm Audio inputSound inputAUX
8、1 400 mV/50 k USB AUDIO 1 TunerFM tunerReceiving frequency 87.50 MHz to 108.00 MHz Antenna75 - Unbalanced type AM (MW) tunerReceiving frequency 522 kHz to 1 629 kHz AntennaExternal antenna jack (loop antenna) SpeakerTypeFull range 1-way bass-reflex type Magnetically shielded type Speaker8cm cone 1 F
9、requency response55 to 20 000 Hz Power handling capacity30 W Impedance4 Sound pressure level80 dB/W m Dimension (W H D)120 mm 151 mm 241 mm Weight1.8 kg each RadioFans.CN 收音机爱 好者资料库 (No.MB399)1-3 SECTION 1 PRECAUTION 1.1Safety Precautions (1) This design of this product contains special hardware and
10、 many circuits and components specially for safety purpos- es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per- formed by qu
11、alified personnel only. (2) Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for pers
12、onal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the products have special safety-related characteristics. These characteris- tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us- ing re
13、placement components rated for higher voltage, watt- age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser- vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List i
14、n the Service Manual. The use of a substitute replacement which does not have the same safety charac- teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. (4) The leads in the products are routed and dressed with ties, cla
15、mps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they ha
16、ve been returned to normal, after reassem- bling. (5) Leakage shock hazard testing After reassembling the product, always perform an isola- tion check on the exposed metal parts of the product (an- tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure t
17、he product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet, particular- ly any
18、exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur- rent must not exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following man
19、ner. Connect a 1,500 10W resistor paralleled by a 0.15F AC-type capacitor between an ex- posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part havi
20、ng a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1.2Warning (1) This equipment has been designed and ma
21、nufactured to meet international safety standards. (2) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (3) Repairs must be made in accordance with the relevant safety standards. (4) It is essential that safety critical components are replaced by a
22、pproved parts. (5) If mains voltage selector is provided, check setting for local voltage. 1.3Caution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre- forming repair of this system. 1.4Critical parts for safety In r
23、egard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby are critical for safety. When replacing them, be sure to use the parts of
24、 the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version) Good earth ground Place this probe on each exposed metal part. AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE 1-4 (No.MB399) 1.5 Safety Precautions (U
25、.K only) (1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For con- tinued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replace- ment parts must be identical to t
26、hose used in the original circuits. (2) Any unauthorised design alterations or additions will void the manufacturers guarantee; furthermore the manufacturer cannot accept responsibility for personal injury or property damage resulting therefrom. (3) Essential safety critical components are identifie
27、d by ( ) on the Parts List and by shading on the schematics, and must never be replaced by parts other than those listed in the manual. Please note however that many electrical and mechanical parts in the product have special safety related characteristics. These characteristics are often not eviden
28、t from visual inspection. Parts other than specified by the manufacturer may not have the same safety characteristics as the recommended replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or other hazards. (4) The leads in the products are routed and dressed
29、with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirme
30、d that they have been returned to normal, after re-assembling. 1.5.1Warning (1) Service should be performed by qualified personnel only. (2) This equipment has been designed and manufactured to meet international safety standards. (3) It is the legal responsibility of the repairer to ensure that the
31、se safety standards are maintained. (4) Repairs must be made in accordance with the relevant safety standards. (5) It is essential that safety critical components are replaced by approved parts. (6) If mains voltage selector is provided, check setting for local voltage. Burrs formed during molding m
32、ay be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. (No.MB399)1-5 1.6Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can
33、 destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.6.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to
34、 use proper grounding in the area where repairs are being performed. (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist
35、 strap to release any static electricity built up in your body. (3) Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their ori
36、ginal condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 1.7Handling the traverse unit (optical pickup) (1) Do not subject the traverse unit (optical pickup) to str
37、ong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not
38、 to take too long a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it. 1.8Attention when traverse unit is decomposed *
39、Please refer to Disassembly method in the text for the pickup unit. Apply solder to the short land sections before the flexible wire is disconnected from the connecto on the servo board. (If the flexible wire is disconnected without applying solder, the pickup may be destroyed by static electricity.
40、) In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire. 1M Conductive material (conductive sheet) or iron palate (caption) Anti-static wrist strap Traverse mechanism assembly Pickup Short land section Card wire Connector 1-6 (No.MB399) 1.9Importan
41、t for laser products 1.CLASS 1 LASER PRODUCT 2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam. 3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it mal
42、functions. 4.CAUTION : The CD,MD and DVD player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches. 5.CAUTION : If safety
43、switches malfunction, the laser is able to function. 6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure. REPRODUCTION AND POSITION OF LABELS CAUTION : Visible and Invisible laser radiation when open and
44、interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e) VARNING : Synlig och osynling laserstrlning nr den ppnas och sprren r urkopplad. Betrakta ej strlen. (s) VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina nkyvlle ja nkymttmlle lasersteilylle. Vlt steen kohdistu
45、mista suoraan itseesi. (f) ADVARSEL : Synlig og usynlig laserstrling nr maskinen er ben eller interlocken fejeler. Undg direkte eksponering til strling. (d) ! Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. CLASS 1 LASER PRODUCT CAUTION
46、 : Visible and Invisible laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e) VARNING : Synlig och osynling laserstrlning nr den ppnas och sprren r urkopplad. Betrakta ej strlen. (s) VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina n
47、kyvlle ja nkymttmlle lasersteilylle. Vlt steen kohdistumista suoraan itseesi. (f) ADVARSEL : Synlig og usynlig laserstrling nr maskinen er ben eller interlocken fejeler. Undg direkte eksponering til strling. (d) WARNING LABEL (No.MB399)1-7 SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual
48、does not describe SPECIFIC SERVICE INSTRUCTIONS. 1-8 (No.MB399) SECTION 3 DISASSEMBLY 3.1Main body section 3.1.1Removing the side panel L and side panel R (See Figs.1 to 4) (1) From the back side of the main body, remove the four screws A attaching the side panels L/R. (See Fig.1.) (2) From the bott
49、om side of the main body, remove the four screws B attaching the side panels L/R. (See Fig.2.) (3) From the both sides of the main body, release the joint a in the direction of the arrow and remove the side panels L/R toward this side. (See Figs.3 and 4.) Fig.1 Fig.2 Fig.3 Fig.4 AA Side panel RSide panel L B B Side panel R Side panel L Side panel R a a Side panel L a a (No.MB399)1-9 3.1.2Rem