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1、SERVICE MANUAL COMPACT COMPONENT SYSTEM No.21011 Jul. 2001 COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD. FS-SD1000 FS-SD1000 REMOTE CONTROL RM-SFSSD1000J STANDBY/ON DIMMERSLEEP DISPLAYFM MODE CD PROGRAM DOOR SLIDE AUTO PRESET REPEATRANDOM BASSTREBLECANCEL UP SET DOWN MD/AUXFM /AM VOLUME CD FADE MUTIN
2、G SP-PW1000SP-FSSD1000CA-FSSD1000SP-FSSD1000 Contents Safety Precautions Preventing static electricity Important for laser products Disassembly method Maintenance of laser pickup Replacement of laser pickup Flow of functional operation unit TOC read Method of connecting treatment device wire Descrip
3、tion of major ICs 1-2 1-3 1-4 1-5 1-16 1-16 1-17 1-18 1-1931 This model not have adjustment. Area suffix UF - China UP - Korea US - Singapore UT - Taiwan UW - Brazil,Mexico,Peru RadioFans.CN 收音机爱 好者资料库 FS-SD1000 1-2 1. This design of this product contains special hardware and many circuits and compo
4、nents specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. 2. A
5、lterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damag
6、e resulting therefrom. 3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for hig
7、her voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a sub
8、stitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. 4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
9、 separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-asse
10、mbling. 5. Leakage currnet check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe
11、to operate without danger of electrical shock. Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part h
12、aving a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,
13、500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to eachexposed metal part, particularly any exposed metal part having a return path to
14、 the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. voltage measured Any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet internationa
15、l safety standards. 2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained. 3. Repairs must be made in accordance with the relevant safety standards. 4. It is essential that safety critical components are replaced by approved parts. 5. If mains voltage
16、 selector is provided, check setting for local voltage. Good earth ground Place this probe on each exposed metal part. AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE ! Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attent
17、ion to such burrs in the case of preforming repair of this system. In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby ar
18、e critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (Except the JC version) RadioFans.CN 收音机爱 好者资料库 FS-SD1000 1-3 Shorting Flexible cable Sub board (Reverse side) Preventing static electricity 1.Grounding to prevent damag
19、e by static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 2.About the earth processing for the destr
20、uction prevention by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive
21、 material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. 2-2 Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup 1. In order to maintain quality during t
22、ransport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) 2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tes
23、ters internal power source can easily destroy the laser diode. 4.Handling the traverse unit (optical pickup) 1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacin
24、g the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to
25、 strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it Conductive material (conductive sheet) or iron plate (caption) Anti-static wrist strap Attention when traverse unit is decomposed 1.Solder is put up before the card wire is removed fro
26、m connector on the CD substrate as shown in Figure. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.) 2.Please remove solder after connecting the card wire with when you install picking up in the substrate. *Please refer to Disassembly method in the text fo
27、r pick-up and how to detach the substrate. FS-SD1000 1-4 Important for laser products 1.CLASS 1 LASER PRODUCT 2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam. 3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disa
28、ssemble the Laser Unit. Replace the complete Laser Unit if it malfunctions. 4.CAUTION : The compact disc player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is
29、 dangerous to defeat the safety switches. 5.CAUTION : If safety switches malfunction, the laser is able to function. 6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. VARNING : Osynlig laserstrlning r d
30、enna del r ppnad och sprren r urkopplad. Betrakta ej strlen. VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen. ADVARSEL : Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. ADVARSEL : Usynlig
31、laserstrling ved pning,nr sikkerhetsbryteren er avslott. unng utsettelse for strling. REPRODUCTION AND POSITION OF LABELS WARNING LABEL DANGER : Invisible laser radiation when open and interlock or defeated. AVOID DIRECT EXPOSURE TO BEAM (e) VARNING : Osynlig laserstrlning r denna del r ppnad och sp
32、rren r urkopplad. Betrakta ej strlen. (s) VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen. (d) ADVARSEL :Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. (f) CLASS 1 LASER PRODUCT !CAUTION
33、Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. FS-SD1000 1-5 Piror to performing the following procedure, remove the CD door. Remove the ten screws B and the five screws C attaching the rear cover on the back of the body. 1. Removing t
34、he rear cover (See Fig.2) Remove the four screws A attaching the CD door on the upper side of the body. 1. Removing the CD door (See Fig.1) Prior to performing the following procedure, remove the CD door, the rear cover. Remove the four screws D attaching the side covers on the bottom of the body. M
35、ove the left cover backward and remove outward. Also remove the right cover in the same way. 1. 2. Removing the right and left covers (See Fig.3) Disassembly method Fig.1 Fig.2 Fig.3 B BB B B B C C C Rear cover D D Right cover Left cover Bottom CD door AA FS-SD1000 1-6 Prior to performing the follow
36、ing procedure, remove the CD door, the rear cover and the side covers. Remove the three screws E on the bottom of the body. Release two joints a and two joints b on both sides of the body using a screwdriver and remove the front panel assembly toward the front. 1. 2. Removing the front panel assembl
37、y (See Fig.4 to 6) Prior to performing the following procedure, remove the CD door, the rear cover, the side covers and the front panel assembly. Disconnect the card wire from connector CN104 and CN105 of the main board in the front part of the body. Disconnect the card wire from CN101 of the main b
38、oard on the right side, and the wire from CN705 and CN708 of the CD mechanism base assembly respectively. Remove the four screws F attaching the CD mechanism base assembly on the upper side of the body. Remove the screw I attaching the earth terminal on the right side. 1. 2. Removing the CD mechanis
39、m base assembly (See Fig.7 to 14) Fig.4 Fig.6Fig.5 E Front panel assembly (Left side) (Right side) Front panel assembly Joints a Joints b Bottom Fig.7 Fig.8 FF CD mechanism base assembly CD mechanism base assembly Main bard CN105 CN104 Front panel assembly FS-SD1000 1-7 Remove the screw G attaching
40、the power amplifier board on the back of the body. Disconnect the wire from connector CN301 and pull the power amplifier board fully outward. Raise the right and left door arms by turning the gear a in the rear of the power amplifier board. After the CD mechanism base assembly is detached from the d
41、oor arms, pull the CD mechanism base assembly toward the front and disconnect the wire from connector CN804 on the left side of the door arm board. Pull out the CD mechanism base assembly toward the front. 3. 4. 5. 6. Fig.9 Fig.10 Fig.11 F I CD mechanism base assembly Main board CN101 CN708 F CD mec
42、hanism base assembly CN804 CD mechanism base assembly CN301 G Power amplifier board Fig.13 Gear a Fig.12 Fig.14 CD mechanism base assembly Power amplifier board Door arm Door arm IGear a CD mechanism base assembly Door arm board (L) CN804 CN705 FS-SD1000 1-8 Prior to performing the following procedu
43、re, remove the rear cover, the side covers, the front panel assembly and the CD mechanism base assembly. In case that the upper parts of the door arms attached to the CD door are not level, let down them to the level position by turning the gear a in the direction of the arrow. 1. Removing the door
44、arm assembly / the door arm board (R) and (L) (See Fig.15 to 20) When the door arms incline, the door arm assembly and the door arm board (R) and (L) may not be removed. ATTENTION: Remove the four screws H on the upper side and the one screw I on the left side of the body. Remove the four screws J a
45、ttaching the door arm board (L) and (R) on both sides of the door arm assembly. 2. 3. Fig.15 Fig.16 Fig.18 Fig.20 Fig.17 Fig.19 Door arm Door arm board (L) Door arm Door arm board (R) Door arms (Attached to the CD door) H H Door arm assembly Door arm assembly J J I Door arm board (L) Door arm assemb
46、ly J J Door arm board (R) Fan motor FS-SD1000 1-9 Prior to performing the following procedure, remove the CD mechanism base assembly. Disconnect the wires from connector CN102 and CN193 on the main board and release them from the cord stopper respectively. Remove the two screws K and the two screws
47、L attaching the heat sink and the power amplifier board. 1. 2. Removing the power amplifier board (See Fig.21 and 22) Prior to performing the following procedure, remove the CD mechanism base assembly. Disconnect the wires from connector CN191 and CN192 on the main board and release them from the co
48、rd stopper respectively. Remove the four screws M attaching the transformer assembly. 1. 2. Removing the transformer assembly (See Fig.21) Prior to performing the following procedure, remove the CD mechanism base assembly and the door arm assembly. Disconnect the wires from connector CN106 on the ma
49、in board and release it from the cord stopper. Remove the three screws N attaching the gear motor assembly. Remove the gear motor assembly with the gear motor stopper. Remove the belt from the gear motor assembly. Remove the two screws O from the gear motor assembly. 1. 2. 3. 4. Removing the gear motor assembly (See