JVC-HXZ3-cs-sm维修电路原理图.pdf

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1、SERVICE MANUAL COMPACT COMPONENT SYSTEM No.21141 Aug. 2002 COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD. HX-Z3 HX-Z3 Safety precautions Preventing static electricity Important for laser products Disassembly method Adjustment method Contents Flow of functional operation until TOC read (CD) Maintenance

2、 of laser pickup Replacement of laser pickup Description of major ICs 1-2 1-3 1-4 1-5 1-21 1-25 1-26 1-26 1-2735 UW - Brazil,Mexico,Peru Area Suffix RadioFans.CN 收音机爱 好者资料库 1-2 HX-Z3 1. This design of this product contains special hardware and many circuits and components specially for safety purpos

3、es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. 2. Alterations of the design or circu

4、itry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. 3. Many el

5、ectrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replac

6、ement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does no

7、t have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. 4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high

8、temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. 5. Leakage currnet check

9、(Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of elec

10、trical shock. Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassi

11、s, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a

12、0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC

13、 voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards. 2. It is the

14、 legal responsibility of the repairer to ensure that these safety standards are maintained. 3. Repairs must be made in accordance with the relevant safety standards. 4. It is essential that safety critical components are replaced by approved parts. 5. If mains voltage selector is provided, check set

15、ting for local voltage. Good earth ground Place this probe on each exposed metal part. AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE ! Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of

16、 preforming repair of this system. In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the mark nearby are critical for safety. (This reg

17、ulation does not correspond to J and C version.) RadioFans.CN 收音机爱 好者资料库 1-3 HX-Z3 Preventing static electricity 1. Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the la

18、ser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 2. About the earth processing for the destruction prevention by static electricity In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of

19、the work environment. Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. 2-2 Groun

20、d yourself Use an anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup 1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement,

21、return the shorted parts to their original condition. (Refer to the text.) 2. Do not use a tester to check the condition of the laser diode in the optical pickup. The testers internal power source can easily destroy the laser diode. 4. Handling the traverse unit (optical pickup) 1. Do not subject th

22、e traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when repla

23、cing the traverse unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it Conductive ma

24、terial (conductive sheet) or iron plate (caption) Anti-static wrist strap Attention when traverse unit is decomposed 1. Remove the disk stopper and T. bracket on the CD changer mechanism assembly. 2. Disconnect the harness from connector on the CD motor board. 3. CD traverse unit is put up as shown

25、in Fig.1. 4. Solder is put up before the card wire is removed from connector CN601 on the CD servo control board as shown in Fig. 2. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.) 5. Please remove solder after connecting the card wire with CN601 when you

26、 install picking up in the substrate. *Please refer to Disassembly method in the text for pick-up and how to detach the CD traverse mechanism. Soldering Fig.1 Fig.2 CD changer mechanism assembly CD traverse unit Flexible cable 1-4 HX-Z3 Important for laser products 1.CLASS 1 LASER PRODUCT 2.DANGER :

27、 Invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam. 3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions. 4.CAUTION : The compact disc player uses inv

28、isible laserradiation and is equipped with safety switches whichprevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches. 5.CAUTION : If safety switches malfunction, the laser is able to function. 6.CA

29、UTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen. VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina

30、 nkymttmlle lasersteilylle.l katso steeseen. ADVARSEL : Usynlig laserstrling ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. ADVARSEL : Usynlig laserstrling ved pning,nr sikkerhetsbryteren er avslott. unng utsettelse for strling. REPRODUCTION AND POSITION OF LABELS

31、 WARNING LABEL !CAUTION Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. CLASS 1 LASER PRODUCT 1-5 HX-Z3 Remove the six screws A on the back of the body. Remove the screw B on each side of the body. Remove the metal cover from the body b

32、y lifting the rear part of the cover. 1. 2. 3. Removing the metal cover (See Fig.1 3) Prior to performing the following procedure, remove the metal cover. Disconnect the card wire from connector CN151 and CN651 on the CD servo control board on the right bottom of the CD changer mechanism assembly. R

33、emove the four screws C attaching the CD changer mechanism assembly on top of the body. Remove the CD changer mechanism assembly while lifting the rear part. 1. 2. 3. Removing the CD changer mechanism assembly (See Fig.4, 5) Do not break the front panel tab fitted to the metal cover. CAUTION: Do not

34、 damage the CD fitting when removing the CD changer mechanism assembly. CAUTION: Disassembly method Metal cover Metal cover Metal cover A A B B CC C A Fig.1 Fig.2 Fig.3 Fig.5Fig.4 Front panel assembly CD changer mechanism assembly Rear part CD changer mechanism assembly CD servo control board CN651

35、CN151 1-6 HX-Z3 Prior to performing the following procedure, remove the metal cover and the CD changer mechanism assembly. Disconnect the card wires from connector CN44 and CN870 on the main board on the right side of the body. Remove the screw D attaching the wire from extending from the underside

36、of the front panel assembly. Disconnect the wire from connector CN701 on the bridge board. Cut the tie band. Disconnect the wires from connector CN231 and CN232 on the primary board on the left side of the body and remove the band fixing the wire. Remove the plastic rivet attaching the inner bar in

37、the center of the front panel assembly. 1. 2. 3. 4. 5. Remove the three screws E attaching the front panel assembly at the bottom of the body. Release the two joints a on the lower left and right sides of the front panel assembly using a screwdriver, and remove the front panel assembly toward the fr

38、ont. 6. 7. Removing the front panel assembly (See Fig.6 9) Front panel need to be tilt a little bit as release from bottom chassis. REFERENCE: Keep the plastic rivet for reuse.REFERENCE: Front panel assembly Front panel assembly Front panel assembly Front panel assembly Fig.6 Fig.7 Fig.8 Fig.9 Bridg

39、e board CN701 Bridge board CN701 Main board CN870 D E Joint a Joint a Primary board CN231, CN232 Primary board CN231, CN232 Plastic rivet Band Inner bar Bottom chassis CN44CN922 1-7 HX-Z3 Prior to performing the following procedure, remove the metal cover. Disconnect the card wire from connector CN1

40、 on the antenna board on the right side of the body. Remove the band attaching the antenna board. Remove the two screws F on the rear panel on the back of the body. 1. 2. 3. Removing the antenna board (See Fig.10, 11) There is no need to remove the CD changer mechanism assembly. REFERENCE: Fig.10 Fi

41、g.11 Rear panel Rear panel CN1 Antenna board Band F 1-8 HX-Z3 Prior to performing the following procedure, remove the metal cover and the CD changer mechanism assembly. Remove holding board by remove two plastic rivets and then slide out the holding board as shown in fig. 12. Disconnect fan wire fro

42、m connector CN206 on the bridge board. Cut off the tie band that tied fan wire on inner bar. Remove ten screws F from rear panel. Detach joint b to release rear panel from inner bar. Release joints c which on right bottom and left bottom of rear panel. The joint can be release by pull outward the si

43、de of rear panel. 1. 2. 3. 4. 5. 6. Removing the rear panel (See Fig.12 16) Fan assembly will come off with rear panel. REFERENCE: Fig.12 Fig.14 Fig.13 Fig.15 Fig.16 Inner bar Inner bar Holding board Plastic rivets Fan assembly Rear panel Rear panel Rear panel F F F F F Joint c Joint c Fan assembly

44、CN206 Tie band Joint b Bridge board 1-9 HX-Z3 Prior to performing the following procedure, remove the metal cover, the CD changer mechanism assembly and the rear panel. Remove two screws G on the rear panel. Rotate fan assembly in clockwise direction to release fan assembly from rear panel (joints d

45、). 1. 2. Removing the fan assembly (See Fig.19, 20) Prior to performing the following procedure, remove the metal cover and the CD changer mechanism assembly . Disconecct the card wire from connector CN102 on the T.flux borad. Remove the two plastic rivets attaching the T.flux board. Remove the T.fl

46、ux board from the bracket which is located on the inner bar.(two joins y) 1. 2. 3. Removing the T.flux board (See Fig.17, 18) Prior to performing the following procedure, remove the metal cover, the CD changer mechanism assembly, the antenna board and the rear panel. Disconnect the card wires from c

47、onnector CN44,CN504,CN870 and CN922 on the main board. Remove the screw D attaching the main board. Disconnect connector CN217 and CN311 on the main board outward and release from the base chassis (joint e) upward. 1. 2. 3. Removing the main board (See Fig.21) Rear panel G Fig.19 Fig.18 Fig.17 Fig.2

48、0Fig.21 Joint d Joint d Fan assembly CN217 CN504 CN311 CN44 CN922 Joint e D Main board CN870 T.flux board Inner bar Rear panel Front assembly Joint y Inner bar Joint y Plastic rivet T.flux board CN102 T.flux board 1-10 HX-Z3 Prior to performing the following procedure, remove the metal cover, the CD

49、 changer mechanism assembly, the rear panel, the antenna board and main board. Remove the plastic rivet attaching the stay inner bar and remove the screw H on the bridge board. Move the inner bar forward and upward to release from the front section (joint f) and from the bridge board (two joints g) respectively. Remove the two plastic rivets setting the holding board fixing the bridge board and the primary board. Move the bracket board