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1、SERVICE MANUAL CD PORTABLE SYSTEM No.20826C Jan. 2001 COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD. RV-B550BU RV-B550BU Area Suffix Contents Safety precautions .1-2 Importance administering point on the safety .1-3 Important for laser products . 1-4 Preventing static electricity . 1-5 Disassembly met
2、hod . 1-6 Adjustment method . 1-15 Flow of functional operation until TOC read . 1-19 Maintenance of laser pickup .1-20 Replacement of laser pickup .1-20 Description of major ICs . 1-2129 UY . Argentina This service manual adds UY version to the service manual (RV-B550BU No.20826) previously issued.
3、 This service manual is made from 100% recycled paper. SLEEP CLOCKTIMER TIMER ON/OFF PROGRAM RANDOM REPEAT AUTO PRESET DISPLAY REVERSE MODEMULTI CONTROLREWFF RM-RXVB55 REMOTE CONTROL TAPE TUNER BAND FM MODE C D DOWNUPSET AUX VOLUME AHB PRO SOUNDACS Supplement RadioFans.CN 收音机爱 好者资料库 RV-B550BU 1-2 Sa
4、fety precautions 1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical t
5、o those used in the original circuits. Services should be performed by qualified personnel only. 2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warr
6、anty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. 3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can
7、the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identif
8、ied by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. 4. The
9、 leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress
10、 should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. 5. Leakage current check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, kno
11、bs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a Leakage Current Tester, measure th
12、e leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.) Alternate check method Plug the AC line cord directly into the AC outlet. Use
13、an AC voltmeter having 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resist
14、or connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresp
15、onds to 0.5 mA AC (r.m.s.). Warning 1. This equipment has been designed and manufactured to meet international safety standards. 2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained. 3. Repairs must be made in accordance with the relevant safety stan
16、dards. 4. It is essential that safety critical components are replaced by approved parts. 5. If mains voltage selector is provided, check setting for local voltage. Good earth ground Place this probe on each exposed metal part. AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15
17、 F AC TYPE !CAUTION Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. RadioFans.CN 收音机爱 好者资料库 RV-B550BU 1-3 Importance administering point on the safety RV-B550J ONLY Full Fuse Replacemen
18、t Marking Graphic symbol mark (This symbol means fast blow type fuse.) should be read as follows ; FUSE CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE AND RATING OF FUSES ; F1901 : 1.0-A, 250-V F1902 : 6.3-A, 125-V F1903 : 6.3-A, 125-V F1904 : 6.3-A, 125-V F1901 :
19、 1.0-A, 250-V F1902 : 6.3-A, 125-V F1903 : 6.3-A, 125-V F1904 : 6.3-A, 125-V RV-B550J SEULEMENT Marquage Pour Le Remplacement Complet De Fusible PRECAUTIONS SUR LES FUSIBLES POUR UNE PROTECTION CONTINUE CONTRE DES RISQUES DINCENDIE, REMPLACER SEULEMENT PAR UN FUSIBLE DU MEME TYPE ; Le symbole graphi
20、que (Ce symbole signifie fusible de type a fusion rapide.) doit etre interprete comme suit ; Note : Its means J for U.S.A. and Canada market model. RV-B550BU 1-4 Important for laser products 1.CLASS 1 LASER PRODUCT 2.DANGER : Invisible laser radiation when open and inter lock failed or defeated. Avo
21、id direct exposure to beam. 3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions. 4.CAUTION : The compact disc player uses invisible laserradiation and is equipped with safety switches whichprevent emi
22、ssion of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches. 5.CAUTION : If safety switches malfunction, the laser is able to function. 6.CAUTION : Use of controls, adjustments or performance of procedures other tha
23、n those specified herein may result in hazardous radiation exposure. VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen. VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen. ADVARSEL : Usynlig laserstrlin
24、g ved bning , nr sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. ADVARSEL : Usynlig laserstrling ved pning,nr sikkerhetsbryteren er avslott. unng utsettelse for strling. REPRODUCTION AND POSITION OF LABELS WARNING LABELDANGER : Invisibie laser radiation when open and interlock or
25、 defeated. AVOID DIRECT EXPOSURE TO BEAM (e) VARNING : Osynlig laserstrlning r denna del r ppnad och sprren r urkopplad. Betrakta ej strlen. (s) VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina nkymttmlle lasersteilylle.l katso steeseen. (d) ADVARSEL :Usynlig laserstrling ved bning , nr
26、sikkerhedsafbrydere er ude af funktion. Undg udsttelse for strling. (f) CLASS 1 LASER PRODUCT !CAUTION Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check. RV-B550BU 1-5 Preventing static electricity 1. Grounding to prevent damage by static
27、electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 2. About the earth processing for the destruction prev
28、ention by static electricity In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment. Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by l
29、aying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. 2-2 Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup 1. In order to maintain
30、quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) 2. Do not use a tester to check the condition of the laser diode in the optical
31、 pickup. The testers internal power source can easily destroy the laser diode. 4. Handling the traverse unit (optical pickup) 1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, et
32、c. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break
33、when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it Conductive material (conductive sheet) or iron plate (caption) Anti-static wrist strap Attention when CD mecanism assembly is decomposed 1. Remove CD mechanism assembl
34、y. 2. Remove the four screws on the microcomputer board. 3. Disconnect the connector CN907 and CN602 on the microcomputer board. 4. The microcomputer board is put up as shown in Fig.1. 5. Solder is put up before the card wire is removed from connector CN601 on the maicroconputer board as shown in Fi
35、g. 2. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.) 6. Please remove solder after connecting the card wire with CN601 when you install picking up in the substrate. *Please refer to Disassembly method in the text for pick-up and how to detach the CD mech
36、anism. Soldering Fig.1 Fig.2 CD changer mechanism assembly Microcomputer board Card wire Flexible cable RV-B550BU 1-6 Remove the six screws A attaching the side grille on the left side of the body and pull out the side grille from the body. Similarly, remove the side grille on the right side. 1. 2.
37、When reassembling, make sure that connector CN633 on the rear cabinet is connected to the speaker terminal on the front cabinet. Attention: Disassembly method Removing the side grilles (See Fig.1 and 2) Prior to performing the following procedure, remove the right and left side grilles. Remove the b
38、attery cover on the back of the body. Remove the eight screws B on the back of the body and detach the front cabinet assembly and the rear cabinet assembly. Disconnect the connector CN904 on the LED (Illumination)board. 1. 2. Removing the front cabinet assembly and the rear cabinet assembly (See Fig
39、.3 and 3a) Fig.1 Fig.2 Fig.3 Fig.3a Side grille (left) AA Side grille (right) AA B B B B PushPush Battery cover CN904 LED (Illumination) board RV-B550BU 1-7 The CD unit assembly cannot be removed if the cassette mechanism assembly has not been removed. Prior to performing the following procedure, re
40、move the right and left side grilles, the front cabinet assembly and the cassette mechanism assembly. Remove the cassette chassis (See Fig.6). Disconnect the card wires from connector CN631 and CN632 on the amplifier board. Disconnect the card wires from connector CN403 on the microcomputer board. R
41、emove the two screws D attaching the CD mechanism assembly on the back of the rear cabinet (See Fig.8). Pull out the CD unit assembly toward the front. 1. 2. 3. 4. 5. Removing the CD unit assembly (See Fig.6 to 8) Prior to performing the following procedure, remove the right and left side grilles an
42、d the front cabinet assembly. Disconnect the card wires from connector CN405 and CN406 on the microcomputer board located on the underside of the CD unit of the rear cabinet assembly. Remove the four screws C attaching head shield and the cassette mechanism assembly. 1. 2. Removing the cassette mech
43、anism assembly (See Fig.4 and 5) Fig.4 Fig.5 CN406 CN405 Microcomputer board Cassette mechanism assembly Cassette chassis Cassette mechanism assembly C C CD unit assembly CN403 Microcomputer board CN632 CN631 amplifier board Cassette chassis Rear cabinet D CD unit assembly Fig.6 Fig.8Fig.7 Head shie
44、ld RV-B550BU 1-8 Prior to performing the following procedure, remove the right and left side grilles, the front cabinet assembly, the cassette mechanism assembly and the cassette chassis. Disconnect the harness from connector CN192 and CN193 on the power supply board respectively. Remove the four sc
45、rews F attaching the power transformer assembly. 1. 2. Remove the power transformer assembly (See Fig.10) Prior to performing the following procedure, remove the right and left side grilles, the front cabinet assembly, the cassette mechanism assembly, the cassette chassis and the CD unit assembly. D
46、isconnect the 5pin harness from connector CN191 on the power supply board. Remove the two screws G and the one screw H attaching the amplifier board. Disconnect the harness from connector CN192 and CN193 on the power supply board respectively. Remove the two screws I attaching the power supply board
47、. Pull out the battery board. 1. 2. 3. 4. 5. Remove the amplifier board, the power supply board and the battery board (See Fig.11) Prior to performing the following procedure, remove the right and left side grilles, the front cabinet assembly. Disconnect the card wire from connector CN403 on the mic
48、rocomputer board. Remove the screw E attaching the tuner board holder and pull out the tuner board holder together with the tuner board. Disconnect the antenna wire from TP1. 1. 2. Removing the tuner board (See Fig.9) Fig.11 Microcomputer board CN403 TP1 Antenna wire Tuner board Tuner board holder E F F CN193 CN191 CN192 Power transformer assembly Power supply board G H I CN631 CN631 Battery board CN193 CN192 Power supply boar