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1、MX-5200 SERIES PROFESSIONAL MIXING CONSOLES SERVICE MANUAL CONTENTS Specifications Meter calibration Bus configuration Panel removal & interconnects Parts Lists: Input I/O PCB Assembly Input Channels PCB Assembly Input Panel Assembly Output I/O PCB Assembly Output PCB Assembly Output Panel Assembly
2、Chassis Assembly Power Supply PCB Assembly Rev A Power Supply PCB Assembly Rev B Power Supply Chassis Assembly Miscellaneous Block Diagram Schematics & Service Diagrams MX-5216 p/n 071-5216-000 MX-5224 p/n 071-5224-000 MX-5232 p/n 071-5232-000 Fender Musical Instruments Corp. 7975 North Hayden Road
3、Scottsdale, AZ 85258 MX-5200 SERIES (This is the model name for warranty claims) OCTOBER 1995 IMPORTANT NOTICE: The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Co. It is disclosed solely for use by qualified technicians for purposes of equipment mainten
4、ance and service. It is not to be disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications subject to change without notice. Part numbers ending with the three digit suffix 001 indicate a component prepped with long leads. For warranty repair service,
5、 only Fender specified part numbers are to be used. It is recommended they also be used for post-warranty maintenance and repair. Parts marked with an asterick (*) indicate the required use of that specific part. This is necessary for RELIABILITY and SAFETY requirements. DO NOT USE A SUBSTITUTE! A c
6、oded naming convention is used in the description of certain parts. The codes and what they mean are as follows: CAPACITOR CODES HARDWARE CODES CAP AE=Aluminum ElectrolyticBLX=Black Oxide CAP CA=Ceramic AxialCR=Chrome Plated CAP CD=Ceramic DiskHWH=Hex Washer Head CAP MPF=Metalized Polyester FilmM=Ma
7、chine Screw CAP MY=MylarNI=Nickel Plated CAP PFF=Polyester Film/FoilOHP=Oval Head Phillips PB=Particle Board RESISTOR CODESPHP=Pan Head Phillips PHPS=Pan Head Phillips Sems RES CC=Carbon CompSMA=Sheet Metal A Point RES CF=Carbon FilmSMB=Sheet Metal B Point RES FP=Flame ProofSS=Stainless Steel RES MF
8、=Metal FilmTF=Thread Forming RES WW=Wire WoundZI=Zinc Plated 1 RadioFans.CN 收音机爱 好者资料库 SPECIFICATIONS Specifications are subject to change without notice. Frequency Response:20Hz. to 40kHz. 1dB Distortion: 90 dBu (ref. +4 dBu), all channels assigned and at unity gain Microphone Equivalent Input Nois
9、e:-133.8 dBv input shorted, -131.5 dBv 150 ohms source impedance Max. Output Level:+28 dBu on all balanced outputs +22 dBu on all unbalanced outputs Max. Gain:90 dB (Mic input to balanced main output) 84 dB (Mic input to unbalanced sub output) Dynamic Range:116 dB (20 Hz to 20 kHz) Adjacent Channel
10、Crosstalk:-85 dB Mic Input Gain:50 dB Line Input Gain:40 dB Channel Fader Gain:10 dB Channel Fader Attenuation:106 dB Dimensions: Height:6.53 (16.6cm) Width:MX521633 (84cm) MX522442 (107cm) MX523251 (130cm) Depth:24.5 (62.2cm) Weight:MX521639 lbs (17.7 kg) MX522452 lbs (23.6 kg) MX523265 lbs (29.5 k
11、g) CPSM-4 Power Supply:Height:4.75 (12cm) Width:8.5 (21.6cm) Depth:13.125 (33.3cm) Weight:17 lbs (7.7 kg) METER CALIBRATION METER CALIBRATION PROCEDURE Metering of any input or output is provided by two twelve segment LED bargraphs, with VU ballistics. The meter circuit features a peak-hold function
12、, which makes it easier to see the actual peak. The peak-hold function can be disabled by grounding pin 11 of U53 and U63 (LB1412) at P96. Refer to schematic MX52XX MASTER SECTION P/N 047696 sheet 4 of 4. There is one calibration trim pot for each bargraph meter. The trim pots are accessible through
13、 two holes located at the top of the meters. The factory setting is for 0 dBU = 0.775 VRMS. Typical 0 meter levels: 0.775 Vrms (0 dBu)Factory setting (For most applications this is the desired calibration). 1.228 Vrms (+4 dBu)If mostly Pro equipment is connected to the mixer. 0.316 Vrms (-10 dBu)If
14、mostly consumer or semi-pro equipment is connected to the mixer. Inject a 1kHz sine wave at the desired RMS voltage level into the TAPE L, RCA (phono) jack. Make sure none of the mixers Solo switches are engaged. Press the 2 TRACK PLAYBACK switch, located in the CONTROL ROOM section of the Master mo
15、dule. Adjust the trim pot so the first yellow segment of the meter just begins to turn on. Repeat the above procedure for the right meter, using the TAPE R input. IMPORTANT NOTE: When using the meters in conjunction with the various Solo switches, the SOLO LEVEL control must be turned up to maximum.
16、 This is the calibrated position to accurately meter the solo bus level. If the SOLO LEVEL control is not at maximum, the meter reading will be below the real output level of the soloed output. 2 RadioFans.CN 收音机爱 好者资料库 BUS CONFIGURATION AUXILIARY BUS PRE/POST CONFIGURATION The standard factory MX-5
17、200 Auxiliary Bus configuration is: Aux 1/3 routes the post-EQ/post-fader signal to Auxiliary Buses 1 or 3. Aux 2/4 routes the pre-EQ/pre-fader signal to Auxiliary Buses 2 or 4. Internal jumpers allow this configuration to be changed to the following: Post-EQ/post-fader or post-EQ/pre-fader on all A
18、ux sends (1 through 4). Pre-or post-fader on all Aux Sends (1 through 4). In addition, when the channel MUTE switch is engaged, the post-EQ/post-fader signal is muted, but the pre-EQ/pre-fader signal is not. This allows the channel to be cued in the PFL solo system, even if the channel is muted. MON
19、ITOR BUS PRE/POST CONFIGURATION Pre-EQ/pre-fader or post-EQ/post-fader to Monitor 1 and Monitor 2, switch-selectable. Internal jumpers allow this configuration to be changed to the following: Post-EQ/pre-fader or post-EQ/post-fader signal to Monitor 1 and Monitor 2. CHANGING THE PRE/POST CONFIGURATI
20、ON The pre/post jumpers are actually three adjacent solder pads. They are located directly next to the MONITOR PRE/POST switches. The circuit board does not need to be removed from the panel, as the pads are accessible from the solder side of the PC board. A small connecting trace between two of the
21、 pads sets the factory jumper configuration. When changing the factory configuration, the trace must be cut to break the existing connection. To connect the desired pads, simply create a solder bridge across them. The jumpers are labeled (PX3,4,5), and the square pad indicates the number one (1) pad
22、. PX3 selects pre/post EQ and is always pre-fader. PX4 selects between pre/post fader for AUX 2/4. PX5 selects pre/post fader for AUX 1/3. Refer to the Input Channel schematic P/N 047688 sheet 1 of 2 for pin outs. PANEL REMOVAL Remove the top trim piece. The screws are located above the rear patch b
23、ay. Remove the two (2) flathead screws at the top of the panel. Slide the panel towards the patch bay until the lower edge of the panel exits the retaining slot. Lift the panel straight up about 1 inch above the chassis. Raise the bottom (Fader end) of the panel up to a near vertical position. Gentl
24、y rest the top edge of the panel onto the top of the chassis. Use a support stick to hold up the panel similar to the hood of a automobile. *CAUTION* DO NOT RAISE OR LOWER THE BOTTOM OF THE PANEL WITHOUT HOLDING THE TOP OF THE PANEL UP OFF OF THE CHASSIS. PIVOTING THE TOP OF THE PANEL AGAINST THE CH
25、ASSIS WILL SEVERELY DAMAGE THE PC BOARD, TRIM POTS AND OTHER COMPONENTS. INTERCONNECTS There are many ribbon cables (Cable Assemblies) used as interconnects between circuit boards. The connection points are all labeled, i.e. P58 on the master board connects to P58A on the master I/O board. Use cauti
26、on when reconnecting the cables as it is easy to connect them incorrectly (one pin off). On power supply interconnects, this can cause major damage to various components. Use caution! 3 RadioFans.CN 收音机爱 好者资料库 PARTS LIST 8 CHANNEL INPUT I/O PRINTED CIRCUIT BOARD ASSEMBLY NOTES: AN X IN A REFERENCE D
27、ESIGNATOR EQUALS 1-8. 8 INPUT CHANNELS PER CIRCUIT BOARD. QUANTITIES LISTED ARE FOR 8 CHANNELS. QTY PART # DESCRIPTION REFERENCE DESIGNATION 047694001PCB ASSY MX52XX INPUT I/O(STUFFED) 2031069CAP AE RDL10F100V20%C5,6 24028463CAP AE RDL10F50V20%CX03,X04,X07 16047195CAP AE RDL47F63VCX01,X02 8039256001
28、CAP CA68PF100VLLCX05 8033580CAP PFF RDL .0022F100V10%CX26 32027327001DIODE ZEN 1N5234B 6.2V 5% LLCRX01,X02,X03,X04 2025802FSTN TAB MALE .25OX.032 PCB MTCP4,6 9027411HDR .1 CTR 4 CKT SQ PINPIA,PXIA 16047175JACK PHONE STEREO CLOSED CKTJX2,X3 (Line Input & Insert) 8030762JACK XLR FM PC VERT MT (A/D)JX1
29、 1047692PCB FAB INPUT I/O MX5232(RAW PCB) 16016966001RES MF1/4W1%14.7KRX07,X08 16024997001RES CF1/4W5%100KRX05,X06 16047173001RES MF1/2W1%6.81KRX01,X02 PARTS LIST 8 CHANNEL INPUT PRINTED CIRCUIT BOARD ASSEMBLY NOTE: AN X IN A REFERENCE DESIGNATOR EQUALS 1-8. 8 INPUT CHANNELS PER CIRCUIT BOARD. QUANT
30、ITIES LISTED ARE FOR 8 CHANNELS. QTY PART # DESCRIPTION REFERENCE DESIGNATION 1047691001PCB ASSY MX5200 INPUT LL(STUFFED) 14028463CAP AE RDL10F50V20%C1,2,902,905,912,915,CX19 8028458CAP AE RDL1F50V20%CX22 10028467CAP AE RDL22F50V20%C901,911,CX13 16028471CAP AE RDL47F50V20%CX08,X18 8028475CAP AE RDL1
31、00F35VCX21 8028490CAP AE RDL1000F6.3VCX06 12038699001CAP CA100PF100VLLC903,904,913,914,CX20 8039255001CAP CA10PF100VLLCX23 16039259001CAP CA220PF100VLLCX24,X25 16038698001CAP CA47PF100VLLCX12,X17 49047198CAP CD.1F50VC3, CBP(48 bypass caps use the CBP designator) 8027259CAP MPF.0033F100VCX10 8027262C
32、AP MPF.0068F100VCX15 8027269CAP MPF.033F63V10%CX14 8027278CAP MPF.1F63V10%CX09 8047199CONTROL VERT 2KB W/DETENTRX57(Pan) 8047218CONTROL VERT 15K 694ZRX09(Trim) 8047200CONTROL VERT 20KB W/DETENTRX24(Mid) 16041082CONTROL VERT 50K B W/DETENTRX16,X20(Low, High) 8047192CONTROL VERT DUAL 100K 15CRX27(Mid
33、Frequency) 32047177CONTROL VERT 100KBRX47,X49,X51,X53 (Aux, Monitor) 40006260001DIODE 1N4448 SIGNAL LLCRX05-X09 2031017001DIODE ZEN 1N5223B 2.7V 5% LLCR903,913 6027327001DIODE ZEN 1N5234B 6.2V 5% LLCR1,2,901,902,911,912 25027411HDR .1 CTR 4 CKT SQ PINP1,2A,2B,4A,4B,6,16,56,7,PX1,PX2 3027416HDR .1 CT
34、R 8 CKT SQ PINP3A,3B,5 8028120IC 4053B TPL 2 CHAN ANLG SWUX5 8047212IC AUDIO PREAMP SSM-2017PUX1 8016795IC DUAL OP AMP TL072UX3 2028047IC OP AMP MC1436/SG1436YU901,911 8033281IC OP-AMP DUAL 5532U12,14,32,34,52,54,72,74 4 PARTS LIST 8 CHANNEL INPUT PRINTED CIRCUIT BOARD ASSEMBLY CONTINUED QTY PART #
35、DESCRIPTION REFERENCE DESIGNATION 8047179LED AMBER T1LDX1 16030754LED RED T-1 3MM DIFFUSEDLDX2,X3 1047689PCB INPUT MX5232(RAW PCB) 1041852001RES CF 1/6W5%1KLLR7 8047236001RES CF 1/6W5%20KLLRX70 2027747001RES MF FUSE 1/4W 5%2.2LLR3,4 16024947001RES CF 1/4W5%47LLRX14,X33 18024952001RES CF 1/4W5%100LLR
36、907,917,RX11,X38 8029606001RES CF 1/4W5%510LLRX36 24024965001RES CF 1/4W5%1KLLRX43,X44,X46 2024967001RES CF 1/4W5%1.2KLLR901,911 8028862001RES CF 1/4W5%1.3KLLRX29 16024969001RES CF 1/4W5%1.5KLLRX26,X28 8029005001RES CF 1/4W5%2KRX42 40024971001RES CF 1/4W5%2.2KLLRX19,X21,X23,X25,X45 8024972001RES CF
37、1/4W5%2.7KLLRX69 2016957001RES MF 1/4W1%2.74KLLR903,913 8029610001RES CF 1/4W5%3KLLRX68 16016958001RES MF 1/4W1%3.32KLLRX03,X04 24024977001RES CF 1/4W5%4.7KLLRX15,X17,X37 41024981001RES CF 1/4W5%10KLLR5,RX13,X18,X31,X32,X66 2031818001RES MF 1/4W1%18.2KLLR906,916 80029006001RES CF 1/4W5%20KLLRX48,X50
38、,X52,X54,X58-X63 8028865001RES CF 1/4W5%30KLLRX67 16024994001RES CF 1/4W5%56KLLRX64,X65 8024995001RES CF 1/4W5%68KLLRX41 40024997001RES CF 1/4W5%100KLLRX12,X30,X35,X39,X40 2025061001RES CF 1/4W5%330KLLR902,912 8025069001RES CF 1/4W5%1MLLRX22 2025937001RES CF 1/2W5%22LLR908,918 4027869001RES CF 1/2W5
39、%470LLR1,2,904,914 16027872001RES CF 1/2W5%1.2KLLRX55,X56 2025113001RES CF 1/2W5%10KLLR905,915 14031188SCRW M 4-40X1/4 PHPS ZI W/WSHRStandoffs 24047176SPACER LED .5X.18LDX1-X3 12033275STANDOFF 4X5/8 RND AL(Mounting for input PCB to panel) 58041079SWITCH DPDT ALT-ACTS1,2,SX1-X7 16016739XSTR NPN 2N440
40、1 TO-92QX1,X2 2028760XSTR NPN 2SC3298A TOP-220Q901,911 PARTS LIST PANEL ASSEMBLY 8 CHANNEL INPUT QTY PART # DESCRIPTION REFERENCE DESIGNATION 047703PANEL ASSY INPUT MX5200PCB mounted in panel 8041832BUTTON SWITCH 5.5X10MM GRAYSolo switches(SX6) 42041831BUTTON SWITCH 5.5X5.5MM GRAYAll switches other
41、than Mute and Solo(S1,2,SX1-5) 8047169BUTTON 12MM SQ. GREYMute Switches(SX7) 8047171CONTROL SLIDE 100MM 10KARX34 (Fader) 32041835KNOB CTL CUSTOM DBL GRY/BLUEAux and Mon Controls(RX47,49,51,53) 8041837KNOB CTL CUSTOM DBL GRY/DK GRYPan Control(RX57) 32041834KNOB CTL CUSTOM DBL GRY/GREENEQ Controls(RX1
42、6,20,24,27) 8041833KNOB CTL CUSTOM DBL GRY/WHTTrim Control(RX09) 8041069KNOB SLIDER 15MM LT GRAY/BLACKFaders 1047736PANEL TOP INPUT MXPanel only 169904101070SCREW M 3X5MM PHIL PANM/S B/OMounting Faders to Panel 12014172SCREW M 4-40X1/4 PHP BLXMounting PC Assembly to Panel 5 PARTS LIST OUTPUT I/O PRI
43、NTED CIRCUIT BOARD ASSEMBLY NOTES: X IN A REFERENCE DESIGNATOR = 1-4 Y IN A REFERENCE DESIGNATOR = 5-6 Z IN A REFERENCE DESIGNATOR = 7-8 QTY PART # DESCRIPTION REFERENCE DESIGNATION 1047702PCB ASSY MX5200 OUTPUT I/O(STUFFED) 3025802FSTN TAB MALE .250X.032 PCB MTCP6,7 1027408HDR .1 CTR 2 CKT SQ PINP7
44、9A 17027411HDR .1 CTR 4 CKT SQ PINPX8A,X9A,PY8A,Y9A,P76A-78A, P89A,P93A 1027416HDR .1 CTR 8 CKT SQ PINP88A 14047175JACK PHONE STEREO CLOSED CKTJX1,X3,X4,JY1 17047174JACK PHONE STEREO OPEN CKTJ1,JX2,X5,JY3,Y4,JZ1,Z3 1040181JACK PHONO DUAL VERT PC MOUNTJ2 4040412JACK XLR MALE (A/D XLM-3PV)JY2,JZ2 1047
45、700PCB OUTPUT I/O MX5232PCBI 4047241RES CF1/6W5%47RX19 10047750RES CF1/2W5%330R9,10,RY20,Y21,RZ11,Z12 3048831SOCKET IC 14 PIN DIPP97-99 PARTS LIST OUTPUT/MASTER PRINTED CIRCUIT BOARD ASSEMBLY NOTES: X IN A REFERENCE DESIGNATOR = 1-4 Y IN A REFERENCE DESIGNATOR = 5-6 Z IN A REFERENCE DESIGNATOR = 7-8
46、 QTY PART # DESCRIPTION REFERENCE DESIGNATION 1047699001PCB ASSY MX5200 OUTPUT LL(STUFFED) 1047217CABLE JUMPER 2-CKT .1X8.5P10,P10A 18028458CAP AE RDL1F50V20%CX06,X41,X43,CY06,Y20,CZ06 5028460CAP AE RDL4.7F50V20%C5,CY19,Y21 43028463CAP AE RDL10F50V20%C1,2,11,CX04,X07,X42,X44,X83, CY04,Y08,Y10,Y11,Y1
47、3,Y14,Y16, Y17,Y22,CZ03 27028471CAP AE RDL47F50V20%C12,CX03,X09,X82,CY03,Y90,CZ02, Z07,Z19,Z26,Z27 1028474CAP AE RDL100F25V20%C6 2028475CAP AE RDL100F35VC9,10 1047194CAP AE RDL100F63VC7 2039255001CAP CA10PF100VLLCY18 16038873001CAP CA22PF100VLLCX01,X81,CY01,Y09,Y12,CZ01 22038698001CAP CA47PF100VLLC3
48、,4,CX02,X84,CY02,Y07,Y15, CZ04,Z05,Z18 10038699001CAP CA100PF100VLLCX05,CY05,CZ20,CZ25 4039259001CAP CA220PF100VLLCZ12,Z17 75034788CAP CD.1F50V20% .15 CUTCBP(All 75 bypass caps use the CBP reference designator.) 1027278CAP MPF.1F63V10%C8 4030926CAP PFF RDL470PF50V5%CZ23,Z24 4030939CAP PFF RDL.0039F5
49、0V5%CZ08,Z10 8030953CAP PFF RDL.039F50V5%CZ09,Z11,Z13,Z15 4048488CAP PFF RDL.22F50V5%CZ21,Z22 4047197CAP PFF RDL.39F50V5%CZ14,Z16 2047181CONTROL TRIM MULTITURN 100KR548,648 (Meter Adjust) 8041080CONTROL VERT 10K B W/DETENTRX23,X49(Pan) 11041083CONTROL VERT 50K 15AR1(Mono Level),RX84(Auxillary Level), RZ04(Monitor Level), RZ23,RZ33(Parametric Bandwidth) 4041082CON