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1、SERVICE MANUAL This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already known and understood by the users, and have therefore no
2、t been restated. WARNING:Failure to follow appropriate service and safety procedures when servicing this product may result in personal injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons, we advise all YAMAHA product owners that any ser
3、vice required should be performed by an authorized YAMAHA Retailer or the appointed service representative. IMPORTANT:The presentation or sale of this manual to any individual or firm does not constitute authorization, certification or recognition of any applicable technical capabilities, or establi
4、sh a principle-agent relationship of any form. The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable
5、 and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributors Service Division. WARNING:Static discharges can destroy expensive components. Discharge any static electricity your body may have accumulated by
6、 grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss). IMPORTANT:Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit. IMPORTANT NOTICE 101004 SERVICE MANUAL DV-C6860 DVD PLAYER 2006 All rights rese
7、rved. This manual is copyrighted by YAMAHA and may not be copied or redistributed either in print or electronically without permission. DV-C6860 I CONTENTS TO SERVICE PERSONNEL . . . . . . . . . . . . . . . . . .23 PREVENTION OF ELECTROSTATIC DISCHARGE . . . 4 LOCALE MANAGEMENT INFORMATION . . . . .
8、 . . .4 FRONT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 REAR PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . .5 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 DIMEN
9、SIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 INTERNAL VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 REPAIR NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 DISASSEMBLY PROCEDURES . . . . . . . . . . . . . .910 BLOCK DIAGRAM . . . . . . .
10、. . . . . . . . . . . . . . . . . . . .11 PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . .1221 SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . .2230 REPLACEMENT PARTS LIST . . . . . . . . . . . . . .3132 06. 02 For U model RadioFans.CN 收音机爱 好者资料库 DV-C6860 2 DV-C6860 I TO SERVICE PERSONNEL 1
11、. Critical Components Information Components having special characteristics are marked Z and must be replaced with parts having specifications equal to those originally installed. 2. Leakage Current Measurement (For 120V Models Only) When service has been completed, it is imperative to verify that a
12、ll exposed conductive surfaces are properly insulated from supply circuits. GMeter impedance should be equivalent to 1500 ohms shunted by 0.15F. GLeakage current must not exceed 0.5mA. GBe sure to test for leakage with the AC plug in both polarities. WARNING: CHEMICAL CONTENT NOTICE! The solder used
13、 in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other r
14、eproductive harm. DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHATSOEVER! Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/flux vapor! If you come in contact with s
15、older or components located inside the enclosure of this product, wash your hands before handling food. WARNING: Laser Safety This product contains a laser beam component. This component may emit invisible, as well as visible radia-tion, which may cause eye damage. To protect your eyes and skin from
16、 laser radiation, the following pre-cautions must be used during servicing of the unit. 1) When testing and/or repairing any component within the product, keep your eyes and skin more than 30 cm away from the laser pick-up unit at all times. Do not stare at the laser beam at any time. 2) Do not atte
17、mpt to readjust, disassemble or repair the laser pick-up, unless noted elsewhere in this manual. 3) CAUTION : Use of controls, adjustments or perform-ance of procedures other than those specified herein may result in hazardous radiation exposure. Laser Emitting conditions: 1) When the Top Cover is r
18、emoved, and the STANDBY/ ON SW is turned to the “ON” position, the laser compo-nent will emit a beam for several seconds to detect if a disc is present. During this time (510 sec.) the laser may radiate through the lens of the laser pick-up unit. Do not attempt any servicing during this period! If n
19、o disc is detected, the laser will stop emitting the beam. When a disc is loaded, you will not be exposed to any laser emissions. 2) The laser power level can be adjusted with the VR on the pick-up PWB, however, this level has been set by the factory prior to shipping from the factory. Do not adjust
20、 this laser level control unless instruction is provided elsewhere in this manual. Adjustment of this con-trol can increase the laser emission level from the device. Laser Diode Properties Type:Semiconductor laser GaAlAs Wave length:650 nm (DVD) 780 nm (VCD/CD) Output Power:7 mW (DVD/VCD/CD) Beam di
21、vergence60 degree VARO! :AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASER-STEILYLLE. L KATSO STEESEEN. VARNING! :OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. AC LEAKAGE TESTER OR EQUIVALENT EQUIPMENT UNDER TEST INSULATING TABLE WALL OUT
22、LET RadioFans.CN 收音机爱 好者资料库 DV-C6860 3 DV-C6860 WARNING The use of optical instruments with this product will increase eye hazard. Repair handling should take place as much as possible with a disc loaded inside the player. Warning for power supply The primary side of the power supply carries live ma
23、ins voltage when the player is connected to the mains even when the player is switched off ! This primary area is not shielded so it is possible to touch copper tracks and/or components when servicing the player. Service personnel have to take precautions to prevent touching this area or components
24、in this area. Note: The screws on the DVD mechanism may never be touched, removed or re-adjusted. Handle the DVD mechanism with care when the unit has to be exchanged! The DVD mechanism is very sensitive for dropping or giving shocks. CLASS 1 LASER PRODUCT LASER KLASSE 1 PRODUKT LUOKAN 1 LASERLAITE
25、KLASS 1 LASER APPARAT PRODUIT LASER DE CLASSE 1 CLASS 1 LASER PRODUCT LASER KLASSE 1 PRODUKT LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT PRODUIT LASER DE CLASSE 1 CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN. AVOID EXPOSURE TO BEAM ADVARSEL SYNLIG OG USYNLIG LASERSTRLING VED BNING UNDG UDST
26、TELSE FOR STRLING ADVARSEL SYNLIG OG USYNLIG LASERSTRLING NR DEKSEL PNES UNNG EKSPONERING FOR STRLEN VARNING SYNLIG OCH OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD BETRAKTA EJ STRLEN VARO ! AVATTAESSA OLET ALTTIINA NKYVLLE JA NKYMTTMLLE LASER STEILYLLE, L KATSO STEESEEN VORSICHT SICHTBARE UND UNSICHT
27、BARE LASERSTRAHLUNG WENN ABDECKUNG GEFFNET NICHT DEM STRAHL AUSSETSEN DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS DOUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU DV-C6860 4 DV-C6860 1 4 4 2 2 2 3 6 5 5 5 Th
28、is product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and other intellectual property rights owned by Macrovision Corporation and other rights owners. Use of this copyright protection technology must be authorized by Macrovision Corporatio
29、n, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation. Reverse engineering or disassembly is prohibited. I LOCALE MANAGEMENT INFORMATION Locale Management Information : This DVD player is designed and manufactured to respond to the Loc
30、ale Management Information that is recorded on a DVD disc. If the Locale number described on the DVD disc does not correspond to the Locale number of this DVD player, this DVD player cannot play this disc. I PREVENTION OF ELECTROSTATIC DISCHARGE The laser diode in the DVD mechanism may be damaged du
31、e to static electricity from clothes or the human body. Use caution to prevent electrostatic damage when servicing or handling the DVD-mechanism. 1. Grounding for electrostatic damage prevention 1. Worktable grounding Put a grounded conductive material (sheet) or iron sheet on the area where the opt
32、ical pickup is placed. 2. Human body grounding Use an anti-static wrist strap to discharge the static electricity from your body. 2. Handling of the optical pickup 1. To prevent damage to the optical pickup replacement parts during transportation and before installation,both ends of the laser diode
33、are short-circuited.After installing the new part,remove the short circuit according to the correct procedure in this service manual. 2. Do not use a tester to check the laser diode in the optical pickup.The power supply in the tester will damage the laser diode. 3. Handling Precautions for the Trav
34、erse Unit (Optical Pickup) 1. Handle the traverse unit (optical pickup)gently,as it is an extremely high-precision assembly. 2. The flexible cable lines may break if an excessive force is applied to it.Use caution when handling the cable. 3. The semi-fixed resistor for laser power adjustment should
35、not be adjusted.Do not turn the resistor. 1M Conductive material (sheet) or steel sheet Anti-static wrist strap DV-C6860 5 DV-C6860 I REAR PANEL I FRONT PANEL I REMOTE CONTROL DV-C6860 6 DV-C6860 I SPECIFICATIONS G PLAYBACK SYSTEM DVD-Video Video CD & SVCD CD PICTURE CD CD-R, CD-RW DVD+R, DVD+RW DVD
36、-R, DVD-RW G VIDEO PERFORMANCE Video (CVBS) output1 Vpp into 75 ohms S-Video outputY: 1 Vpp into 75 ohms C: 0.3 Vpp into 75 ohms Component video outputY: 1 Vpp into 75 ohms PB/CB PR/CR: 0.7 Vpp into 75 ohms Black level shiftOn/Off G TV STANDARD (PAL/50 Hz) (NTSC/60 Hz) Number of lines625525 Playback
37、Multistandard(PAL/NTSC) G AUDIO FORMAT Digital Mpeg/ Dolby Digital/ Compressed Digital DTS PCM16, 20, 24 bits fs, 44.1, 48, 96 kHz MP3(ISO 9660)24, 32, 56, 64, 96, 128, 256 kbps fs, 16, 22.05, 24, 32, 44.1, 48 kHz WMA32192 kbps, mono, stereo Analog SoundStereo G AUDIO PERFORMANCE DA Converter24 bit
38、Signal-Noise (1 kHz)115 dB Dynamic range (1 kHz)100 dB DVDfs 96 kHz2 Hz- 44 kHz fs 48 kHz2 Hz- 22 kHz SVCDfs 48 kHz2 Hz- 22 kHz fs 44.1 kHz2 Hz- 20 kHz CD/VCDfs 44.1 kHz2 Hz- 20 kHz Distortion and Noise (1 kHz)0.0035% G CONNECTIONS Y outputCinch (green) PB/CB outputCinch (blue) PR/CR outputCinch (re
39、d) S-Video outputMini DIN, 4 pins Video outputCinch Audio output (L+R)Cinch Digital output1 coaxial IEC60958 for CDDA / LPCM IEC61937 for MPEG 1/2, Dolby Digital and DTS G GENERAL Dimensions (w x h x d)435 x 75 x 425 mm (17-1/8” x 3” x 16-3/4”) WeightApprox. 5.5 Kg (12 lbs 2 oz) Finish Black colorU
40、model Silver colorU model Power Supply Power inletU model120 V, 60 Hz Power usageApprox. 15 W Power usage standby 1 W G ACCESSORIES Remote control x1 Batteries x 2 Audio/video cable x1 * Specifications subject to change without notice. Manufactured under license from Dolby Laboratories. “Dolby” and
41、the double-D symbol are trademarks of Dolby Laboratories. “DTS” and “DTS Digital Out” are trademarks of Digital Theater Systems, Inc. DV-C6860 7 DV-C6860 I DIMENSIONS I INTERNAL VIEW 1POWER SUPPLY UNIT 2DVD 5-DISC CHANGER MODULE 3AV P.C.B. 4MONO P.C.B. 5BRACKET FRONT 6FRONT (2) STANDBY/ON P.C.B. 7FR
42、ONT (1) DISPLAY P.C.B. 8FRONT (3) OPEN/CLOSE P.C.B. 75 (3”) 425 (16-3/4”) 435 (17-1/8”)Unit: mm (inch) 12 4 678 5 3 DV-C6860 8 DV-C6860 I REPAIR NOTES 1. DVD 5-Disc Changer Module The DVD 5-disc changer module consists of the CM unit and tray assy. The DVD 5-disc changer module is supplied as a whol
43、e. Neither the CM unit nor tray assy can be supplied independently. 2. Power Supply Unit The power supply unit has to be replaced in case of failure. 3. PCB Assembly When a failure has occurred in the PCB assembly, replace each P.C.B. DV-C6860 9 I DISASSEMBLY PROCEDURES See exploded view for item nu
44、mbers Mounting Dismounting FRONT (3) Open/Close P.C.B 1200 Remove cable connections. 1112 Remove 5 screws. 252 Dismount P.C.B. FRONT (2) Standby/ON P.C.B 1200 Remove cable connections. 1113 Remove 3 screws. 252 Dismount P.C.B. Front Panel 101 Remove 2 screws. 260 (Bracket front to bottom frame) Remo
45、ve 2 cable connections. CN11111 Unlock front panel from frame by releasing successively 4 snaps. (2 on the side and 2 on the bottom) Remove 2 screws. (1) (Fig. 1) Dismount clamper assy. (Fig. 1) Solder the lands of the optical pick up. (Fig. 2) Top Cover 240 Remove 7 screws. 260 (4 on side and 3 rea
46、r side) Lift top cover from rear side to remove. MONO P.C.B 1300 Open tray. (Fig. 3) (See how to manually eject the tray) Remove 5 cable connections. 1101110212011202 1401 Remove 4 screws. 260 (P.C.B to bottom frame) Dismount MONO P.C.B. AV P.C.B 1500 Open tray. (Fig. 3) (See how to manually eject t
47、he tray) Remove 5 cable connections. 1500 1503 1505 1508 1512 Remove 5 screw. 252 (P.C.B to rear panel) Remove 2 screw. 260 (P.C.B to bottom frame) Dismount AV P.C.B. Power Supply Unit 1000 Open tray. (Fig. 3) (See how to manually eject the tray) Remove 3 cable connections. CN1 CN3 CN4 Remove 2 scre
48、ws. 260 (P.C.B to bottom frame) Release 2 spacers locking. (P.C.B to bottom frame) Dismount power supply unit. Bracket Front Remove 4 screws. 252 (Bracket front to front panel) Remove Bracket front. FRONT (1) Display P.C.B 1200 Remove 2 screws. 251 Dismount P.C.B. Tray Assy DVD 5-Disc Changer Module
49、 Remove stopper screw (2) on the tray. (Fig. 4) (See Removal of tray Assy) Open tray. (Fig. 3) (See how to manually eject the tray) Gently pull the tray out. CM Unit Remove 4 cable connections. 1101120112021512 Remove 5 screws. 260 Dismount CM unit. 1.7 mmT6 2.7 mmT10 When disassembling, use the special screw driver with tip shape in figure. CN4 CN1 1508 1401 1500 1503 1512 1112 11111113 CN3 View B B Power Supply Unit Bracket Front AV Board MONO Board 1505 1101 1102 1202 1201 FRONT(2) BoardFRONT (3) Board FRONT (1) Board Cable Connections D